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Fully Automatic Dual-Head CNC Lathe

The fully automatic dual-head CNC lathe is a lathe equipped with two spindles, operated via a CNC system. Each spindle can function independently or synchronously, enabling multiple machining tasks to be completed simultaneously on the same machine.

1. Core Configuration: Equipped with high-end Siemens/FANUC CNC systems and dual-head synchronous machining spindles, supporting fully automated unmanned operation throughout the entire process—including automatic feeding, clamping, machining, and unloading.

2. Technical Advantages: Achieves machining accuracy of ±0.01mm with maximum spindle speed of 3000rpm. Dual-head synchronous processing mode delivers over 3 times the efficiency of traditional single-head lathes, processing 800-1200 roller shafts per day per machine;

3. Application Range: Processes roller shafts ranging from Φ16mm to Φ100mm in diameter and 200mm to 2000mm in length. Supports composite processes including shaft end turning, threading, and end chamfering without manual intervention, significantly reducing labor costs and operational errors.

Fully Automatic Double-Head Milling and Flattening Machine

Working Principle of Speed Control for Fully Automatic CNC Milling and Flattening Machines: The main unit of the fully automatic CNC milling and flattening machine employs a variable-speed motor drive equipped with a high-power reduction system, featuring soft start and soft stop for smooth operation.

1. Core Configuration: Features a dual-head symmetrical milling layout equipped with Mitsubishi’s high-end CNC system and servo drive units. Utilizes carbide flat milling cutters with automatic compensation devices, optimizing cutting parameters for planar machining;

2. Ultimate Precision: Flat milling surface parallelism error ≤±0.015mm, surface roughness Ra≤1.6μm, flat position symmetry ≤0.02mm, meeting precision machining standards;

3. Doubled Efficiency: Dual-head synchronous cutting paired with a 4500rpm high-frequency spindle completes milling a single roller shaft in just 20-40 seconds. This delivers over 6 times the efficiency of traditional milling machines, with a single unit achieving daily output of 1500-2000 pieces;

4. Intelligent Adaptability: Supports various processing forms including single-flattened, double-flattened, and square-flattened profiles. Features an integrated library of over 100 process parameters for rapid switching between different product specifications. Compatible with roller shafts ranging from Φ16mm to Φ100mm in diameter and 200mm to 2200mm in length.

Dual-Head CNC Drilling Machine

The dual-head CNC drilling machine is a highly efficient, high-precision specialized equipment for hole processing in manufacturing. It features two independent, programmable drilling spindles that can operate synchronously or asynchronously/sequentially.

1. Innovative Design: Features a dual-head, dual-station layout equipped with high-precision ball screws and linear guides, integrated with automatic positioning, drilling, and chip removal systems for fully automated processing.

2. Performance Highlights: Drilling accuracy ≤±0.02mm, hole spacing error ≤0.03mm. Capable of simultaneously machining mounting holes and oil holes at both ends of roller shafts. Drilling efficiency is 4 times higher than traditional drilling machines, with drilling perpendicularity and surface finish far exceeding industry standards.

3. Intelligent Control: Equipped with a touchscreen interface supporting parameter storage and program recall. Enables rapid switching between processing parameters for different product specifications, ideal for high-mix, high-volume production scenarios. A single operator can simultaneously manage 3-5 units.